Solid Carbide Forming Tap
KZF Solid Carbide Forming Taps Core Advantages
| Chip-Free Machining, No Clogging Issues |  |
| Stronger & Smoother Threads |  |
| Exceptional Service Life |  |
| High Precision & Consistency |  |
| High-Speed Machining & Cost-Effective |  |
| Versatile Material Compatibility | Various ductile materials, Aluminum,Copper,brass,low/mid carbon steel,stainless steel,Titamium,alloy steel,and other non-ferrous metals |
Types & Applications
1. Tap Types (Based on Application Scenarios)
- Standard Solid Carbide Forming Taps: Suitable for general-purpose threading of through holes and blind holes, 3-flute design for balanced rigidity and torque, widely used in 3C electronics and precision hardware.
- Coolant Through Carbide Forming Taps: Equipped with axial coolant holes (available for M6 and larger sizes), enhancing heat dissipation and lubrication, suitable for high-speed machining and deep hole threading.
- Micro Solid Carbide Forming Taps: Specially designed for M1.0-M3.0 micro-threading, 3-flute structure to avoid breakage, ideal for micro motors, medical devices, and watch components.
2. Application Fields
Our solid carbide forming taps are widely used in CNC machining centers, automatic lathes, and precision machining equipment, perfectly matching the following industries:
- 3C Electronics: Mobile phone components, connectors, micro motors, camera parts, and circuit board accessories.
- Automotive Industry: Engine components, transmission parts, fasteners, and lightweight aluminum alloy parts.
- Medical Devices: Micro-precision parts, medical implants, and diagnostic instrument components.
- Precision Machinery: Watch parts, instrumentation, and micro-machinery components.
- Hardware & Electrical: Precision connectors, switches, and small hardware accessories.
Technical Specification Table
Thread Specification (Metric) | Pitch (P) | Precision Grade | Overall Length (mm) | Shank Diameter (mm) | Working Flute Length (mm) | Recommended Extrusion Hole Diameter (mm) | Coating | Suitable Materials |
|---|---|---|---|---|---|---|---|---|
M1.0 × 0.25 | 0.25 | 5H/6H | 40 | 2.0 | 8 | 0.86 | TiAlN / Uncoated | Aluminum, Copper, Stainless Steel 304 |
M1.2 × 0.25 | 0.25 | 5H/6H | 45 | 2.0 | 9 | 1.06 | TiAlN / Uncoated | Aluminum, Copper, Low-Carbon Steel |
M1.4 × 0.3 | 0.3 | 5H/6H | 45 | 2.5 | 10 | 1.24 | TiAlN | Stainless Steel, Aluminum, Brass |
M1.6 × 0.35 | 0.35 | 5H/6H | 50 | 2.5 | 11 | 1.42 | TiAlN / AlCrN | Stainless Steel, Copper, Low-Carbon Steel |
M2.0 × 0.4 | 0.4 | 4H/5H/6H | 55 | 3.0 | 12 | 1.80 | TiAlN / AlCrN | Aluminum, Stainless Steel, Brass |
M2.5 × 0.45 | 0.45 | 4H/5H/6H | 60 | 3.0 | 13 | 2.28 | TiAlN / AlCrN | Stainless Steel, Low-Carbon Steel, Copper |
M3.0 × 0.5 | 0.5 | 4H/5H/6H | 65 | 4.0 | 14 | 2.75 | TiAlN / AlCrN | Aluminum, Stainless Steel, Low-Carbon Steel |
Additional Customizable Specifications
- Thread Standard: Metric (M), American (UNC/UNF), British (G/BSPT), Pipe Thread (NPT/PT) – all customizable according to your requirements.
- Material: Ultra-fine grain carbide (WC+Co), Co content: 6%-10% (adjustable based on the hardness of the workpiece material).
- Coating Options: TiAlN, AlCrN, TiN, or uncoated; custom coating available for specific materials (e.g., AlCrN coating for high-temperature machining).
- Chamfer Type: Form C (semi-bottoming), Form E (bottoming), Form D (plug) – suitable for blind holes and through holes respectively.
- Coolant Design: Through coolant available for M6 and larger sizes, enhancing heat dissipation and chip evacuation (if needed).
- OEM/ODM Support: We accept custom specifications, including thread size, overall length, shank diameter, and coating, to meet your specific machining needs. Our engineering team can provide tailored solutions based on your drawings or samples.Contact us now for a free catalog, sample, and the best quotation! Our professional team will reply to you within 24 hours.
